Success Stories | Real Results from Mining & Construction Projects

Success Stories

Real-World Results from Global Clients

Discover how mining and construction companies worldwide have achieved higher productivity, lower costs, and enhanced safety with our non-blasting rock breaking solutions.

50+
Countries Served

1000+
Systems Deployed

99.8%
Reliability Rate

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Mining
Asia-Pacific
2024

Large-Scale Iron Ore Mine Reduces Blasting Costs by 65%

A major iron ore mining operation in Australia successfully implemented CO2 gas fracturing systems to replace traditional explosives, achieving significant cost savings and improved safety standards.

!
The Challenge

  • High blasting costs due to stringent safety regulations
  • Vibration damage to nearby equipment and infrastructure
  • Limited work windows due to environmental restrictions
  • Labor shortage for explosive handling and certification


The Solution

  • Deployment of 12 CO2 gas fracturing systems for secondary breaking
  • Customized high-capacity boosters for hard rock conditions
  • Integrated drill-split machines for rapid hole preparation
  • Comprehensive operator training and ongoing technical support

Key Results

65%
Cost Reduction

3x
Productivity Increase

100%
Safety Compliance

12
Months ROI

“The transition to CO2 fracturing has transformed our secondary breaking operations. We’ve seen immediate cost reductions and significant improvements in workplace safety.”

— Site Manager, Iron Ore Mining Co.

Tunneling
Southeast Asia
2024

Hydroelectric Tunnel Project Achieves Zero Vibration Excavation

A critical hydroelectric tunnel project in Southeast Asia required ultra-low vibration excavation to protect surrounding structures and environmental assets, leading to the adoption of piston rock splitters.

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The Challenge

  • Extremely tight vibration limits due to nearby settlements
  • Confined tunnel space limited equipment options
  • Requirement for continuous operation 24/7
  • Need to maintain tunnel structural integrity during breaking


The Solution

  • Implementation of compact DL-110 and DL-130 piston splitters
  • Custom-designed low-profile mounting for tunnel constraints
  • High-pressure hydraulic systems for maximum splitting force
  • Dedicated on-site maintenance team for uninterrupted operation

Key Results

0.05
mm/s Vibration

1500
Tons Split Force

99.9%
Uptime

8
Months Ahead

“The piston splitters exceeded all our expectations for low-vibration excavation. We completed the tunnel ahead of schedule while maintaining strict environmental compliance.”

— Project Engineer, Hydro Tunnel Consortium

Urban Construction
Middle East
2024

Urban Metro Foundation Completed Without Disrupting Traffic

A metropolitan metro foundation project in the Middle East successfully utilized drill-and-split integrated machines to break rock within meters of major roads and residential buildings, maintaining normal traffic flow throughout.

!
The Challenge

  • Extremely tight urban environment with active traffic above
  • Strict noise and dust regulations for residential areas
  • Limited workspace for traditional heavy equipment
  • 24-hour operation requirement to meet project deadlines


The Solution

  • Deployment of ZD1500 drill-and-split integrated machines
  • Silenced pump stations for noise reduction
  • Dust collection systems for environmental compliance
  • Compact equipment design for constrained urban space

Key Results

0
Traffic Disruptions

45dB
Max Noise Level

3x
Faster Progress

100%
Compliance

“The drill-and-split machines enabled us to work in extremely sensitive urban conditions without causing any disruption to traffic or residents. The project was completed ahead of schedule.”

— Construction Director, Metro Infrastructure Authority

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