Shanxi Zhongde Dingli Group

CO2 Gas Fracturing System

Rock breaking.
Without explosives.

CO2 gas fracturing for mining, quarrying, and tunnel excavation. 0.18 cm/s vibration, 14x lower than conventional blasting.

CE & ISO Certified 20+ Years Experience Non-Explosive Physical Breaking
0.18cm/s
Vibration at 30 m, 14x lower than conventional blasting
600x
Instantaneous volume expansion of liquid CO2
300MPa
Gas expansion pressure inside the sealed tube
600+
Reuse cycles per high-strength alloy steel tube

Hard data. Not marketing claims.

Here is how CO2 fracturing performs where it counts.

CO2 fracturing process and equipment on a quarry site
PROCESS & EQUIPMENT / ON-SITE

No Explosives Required

100% physical rock breaking, no chemical reactions, open flames, or toxic gases. Eliminates blasting permits in regulated zones. Cannot be triggered by impact, friction, or static electricity.

14x Lower Vibration

0.18 cm/s at 30 m, vs 2.61 cm/s for conventional explosives. Below the strictest residential safety threshold of 1.0 cm/s. Ideal for urban sites, railways, and gas-rich mines.

600+ Cycles Per Tube

High-strength alloy steel tubes rated for hundreds of reuse cycles. Per-shot cost drops to a fraction of disposable alternatives after initial investment recovery.

3x Energy Utilization

300 MPa gas expansion pressure with optimized borehole layout. Outperforms conventional blasting in energy efficiency. More rock fractured per joule of input energy.

Field Proof

Watch it on site.

Real footage from active projects, shot in vertical 9:16 and built for mobile-first storytelling. This is the same cut you publish on Douyin, playing in full.

9:16 Vertical Douyin Ready On-Site Footage

Read the full guide

ON-SITE: CO2 MARBLE BLASTING

From filling to rock removal.

The CO2 fracturing cycle, phase by phase.

PHASE 01

Rapid Phase Change

Liquid CO2 is heated within 20-40 ms by an electric activator. Instantaneous volume expansion of 600x generates 200-300 MPa of pressure inside the sealed steel tube.

PHASE 02

Pressure Relief & Jet Formation

At 60-270 MPa, adjustable, the rupture disc bursts. High-pressure CO2 exits as a high-velocity jet at hundreds of meters per second. Pure physical energy, no detonation.

PHASE 03

Two-Stage Fracturing

Dynamic stress waves initiate primary cracks. Gas wedging drives high-pressure CO2 into the cracks until rock fragments completely. No flyrock beyond 5 m.

Six-step CO2 fracturing cycle diagram: charging, sealing, phase change, pressure release, fracturing, recovery
THE COMPLETE 6-STEP FRACTURING CYCLE, FROM FILLING TO ROCK REMOVAL

Two systems. One matched to your scale.

From precision underground work to heavy open-pit production.

51# System

Precision
Core
Tube Diameter
51 mm
Standard Length
1.2 m
Tube Weight
12 kg
Power
CO2 Capacity
0.4-0.5 kg
Rupture Pressure
60-200 MPa
Phase Change Time
20-40 ms
Fit
Required Hole Diameter
60-76 mm
Tube Material
High-strength alloy steel
Best For
Underground mining, precision work, narrow tunnels

108# System

Heavy Duty
Core
Tube Diameter
108 mm
Standard Length
2.2 m
Tube Weight
83-98 kg
Power
CO2 Capacity
6-8 kg
Rupture Pressure
120-270 MPa
Phase Change Time
20-40 ms
Fit
Required Hole Diameter
130-142 mm
Tube Material
High-strength alloy steel
Best For
Open-pit mining, large quarrying, heavy excavation

Featured: 108# for open-pit mining, 51# for power-plant boiler cleaning as a direct Cardox replacement, 73# for coal-mine gas drainage. Also available: 90# single-use fracturing tube with a metal shell.

Download Brochure

One system. Four working subsystems.

Every CO2 fracturing system ships as a complete operational workflow.

CO2 gas fracturing system equipment overview

Charging System

Liquid CO2 storage tanks, filling machines, and precision charging equipment for safe, metered loading of each fracturing tube.

Blasting System

Rock-breaking steel tubes (51# and 108#), heating pipes, calibrated pressure-relief discs, and energy-release nozzles.

Monitoring System

Temperature, pressure, and vibration monitoring instruments for real-time safety verification and quality control.

Accessories

Air compressor, pneumatic wrench, pipe straightener, initiator, multimeter. Everything you need for a complete operation.

CO2 fracturing vs. conventional explosives.

The headline numbers. Full data tables, including hydraulic splitters, live in the complete guide.

HEADLINE COMPARISON
Metric CO2 Fracturing Conventional Explosives
Vibration (30 m) 0.18 cm/s 2.61 cm/s
Flyrock Distance Under 5 m 50+ m
Blasting Permit Not required Required, often denied
Toxic Gas Emission None, CO2 only CO, NOx, SOx
Underground Use Safe, spark-free Prohibited in gas-rich mines

Read the full guide

Two paths. One for your volume.

Choose based on your regulatory environment and production volume.

Operator filling a CO2 fracturing tube with liquid CO2 on site

Reusable Tubes

  • High-strength alloy steel rated for 600+ cycles
  • Higher upfront cost, dramatically lower per-shot cost
  • Requires a tube recovery and refilling station

Best for: High-volume operations, permitted mining sites

Disposable CO2 gas expansion rock crushing tube cartridge

Disposable Tubes

  • Single-use sealed cartridge, no recovery system needed
  • Lower upfront cost, higher per-shot cost
  • Zero blasting permits required in most jurisdictions

Best for: Short-term projects, restricted zones, urban sites

Read the full cost breakdown

Works where explosives cannot.

From 40-meter urban setbacks to 500-meter-deep gas-rich coal mines.

01

Mining & Quarrying

Open-pit coal, metal ore, and limestone, where blasting bans or safety regulations restrict explosives.

02

Urban Construction

Foundation excavation, demolition, and tunneling within meters of occupied buildings.

03

Infrastructure

Highway cuts, railway tunnels, and metro systems with zero interruption to adjacent traffic.

04

Hazardous Environments

High-gas coal mines and underground operations. No open flame, no spark risk.

05

Maintenance

Clearing equipment blockages and emergency rescue in confined industrial spaces.

06

Sensitive Zones

Environmental protection areas and heritage sites. Minimal disturbance, no chemical contamination.

3x
Permit denials before switching
40m
Distance to residential area
2,000m3
Daily output achieved
0
Community complaints
Case Study / Colombia

Blasting permit denied 3 times. Then they switched.

A mining crew in Colombia's Antioquia region faced shutdown when regulators denied their blasting permit three times. Their quarry sat just 40 meters from homes.

After switching to a CO2 fracturing system, they achieved 1,500-2,000 m³ per shift with zero complaints and zero permit delays. The project is now in its fourth year of continuous operation.

Read more case studies
CE & ISO
Certified International quality standards
20+
Years Rock breaking expertise
50+
Countries Global export reach
70+ m³
Per Hole 108# tube, open-pit production

Frequently asked questions.

The questions buyers ask most. Detailed answers live in the complete guide.

How much does a CO2 fracturing system cost?

A basic reusable system, including tubes, charging unit, and initiator, starts in the mid-five-figure USD range. Disposable tube systems have lower upfront but higher per-shot costs.

Contact us for a project-specific quote.

Do I need a blasting permit for CO2 fracturing?

In most jurisdictions, no. CO2 fracturing is classified as non-explosive physical rock breaking. Always check local regulations.

Our team provides technical documentation for permit applications.

What is the production rate per day?

In open-pit mines with a reasonable hole layout, a single 108# fracturing tube produces about 70 m³ of rock per hole. Reference pattern: 7 m deep holes on 3 m x 1.5 m spacing yield roughly 75.6 m³ per hole, about 3,780 m³ for 50 holes. Multi-tube setups scale production proportionally.

How does CO2 fracturing compare to hydraulic splitters?

CO2 fracturing handles larger volumes with less secondary breaking, especially in harder rock (UCS above 80 MPa). Hydraulic splitters are better for precision splitting in controlled environments.

Our comparison guide has the full data breakdown.

Get Started

Ready to get started?

Tell us about your project: rock type, production target, site conditions. We will recommend the optimal configuration, with a response within 24 hours.

Free Consultation No Obligations Response Within 24 Hours

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WhatsApp: +86 198 3400 7866 / Email: allen@dlminingequipment.com